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Overview and Features

RealTime Manufacturing is a powerful tool for repetitive manufacturers who are looking to increase throughput, decrease costs, reduce inventory, control information and do it all in a “real-time” environment.

RealTime Manufacturing is built from the shop floor up using simple and clear Windows-based graphical interfaces that make it simple to learn and use. RealTime Manufacturing uses object-oriented technology, uniquely identifying all raw, WIP and finished objects as they move about the facility. The system is consistently updated by production and scheduling giving users the ability to view and harness the power of 100% real-time, accurate information. RealTime Manufacturing also maintains a comprehensive audit trail of vital information such as date, time, operator and cost of material and labor for each manufactured or raw product. This information is essential for ISO/QS/MS900X/HACCP compliance as well as for defect and recall tracing.

RealTime Manufacturing also empowers the user with the latest technological tools, EDI/ANX connectivity, Radio Frequency and PDA capabilities, on-demand barcode printers and scanners, touch screen monitors, RFID capability, and preformatted user-defined labels and documents.

RealTime Manufacturing’s suite of modules allow for the control of information from the sales order right through invoicing, and control of material from the receiving dock through production on the shop floor and right out the shipping dock, all 100% accurate, and all done in “real-time”.

Administration
Communicate Company Policy. Setup the database to allow the operation of all RealTime Manufacturing modules.
EDI Control
Receive incoming orders (830,862), send ASN's or PO 830's directly from RealTime Manufacturing.
Order Entry
Translate Customer demand to Shipping, Production, and Purchasing requirements. This is the Gateway to Customer Satisfaction.
Purchasing
Buy the right parts at the right time at the right price. This is the Key to successful Vendor management
Receiving
The beginning of Inventory Control, Identify, Verify and Track Vendor deliveries and performance.
Inventory
Accurate control and tracking of all Raw, WIP and Finished Goods with ISO900X (MS900X, QS900X) compliance.
Production Scheduling
Coordinate the flow of materials to increase throughput and reduce inventory. Build the right Parts at the right time to satisfy Customer demand.
Shop Floor Control
Communicate the Production Schedule to the factory and enable the shop to communicate activities back to the Production Schedule. Collect and communicate production counts, machine downtime, product defects, material yield and quality status and more to the workforce.
Shipping
Deliver the right Part, to the right Customer, right On-time with the right labels and documents. Also send advanced shipping notice when using Electronic Data Interchange with your Customer.

Some additional Function and Feature concepts included in the system.

Physical Inventory, Material Yield, Product Costing, Customer Returns, Labor Reporting, Return to Vendor, Material Requirements Planning, Executive Summary Information System, Capacity Requirements Planning, Material Quality Control, Master Production Schedule, Electronic KANBAN, Outside Processing, Process Time Analysis, Bar Coded Labels and Scanning, ISO, MS, QS900X Compliance, Machine Downtime, Visual Bill of Materials, Product Defects.

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Features of RealTime Manufacturing include:

  • Real Time / On-Line Inventory Control and Management
  • Microsoft Windows G.U.I.
  • Graphical Report Writers
  • Object Oriented Technology OLE 2.0
  • Shop Floor Touch Screen, RFDC, Symbol Handheld Terminals, or Standard Interface
  • On Demand Bar Code Label Printing
  • Machine Monitoring / Data Collection
  • Simplification of ISO900X (MS900X, QS900X) Compliance
  • Choice of Relational SQL Databases
  • LAN Based providing Flexibility and Scaleability
  • Visual Drag-and-Drop Production Scheduling
  • RealTime Bar Code Scanning
  • Radio Frequency (RF) Interface
  • KANBAN and/or JIT Methodology
  • Full EDI Integration

Other Features:

Inventory Control: 100% Accuracy in Raw, WIP and Finshed Goods

Purchasing: Scheduling, Purchasing, Receiving, Reconciliation, Vendor Performance

Material Management: Material Handling, Warehousing, Quality Control, Transfers, RF Control

Work in Process (WIP) Material Tracking: Material Issue, Completion, Combines

Customer Service: Quotes, Sales Orders, Ship Schedule/History, Issues, Contacts, Contact Call Log

Order Entry: EDI, Blanket/Normal Orders, Full Release Accounting, Cum or Normal Orders, Shipping Scheduling, Shipping Dock

Quality Control: Approval, Hold, Obsolete, Alert, Hazardous Material, Return to Vendor

Serialization: Custom Bar Code Printing/Scanning, Smart Label design,

Lot Traceability: Complete Audit Trail and Genealogy Tree for all Raw, WIP, Finished Goods


SQL Databases supported:

  • MS SQL Server
  • Oracle
  • SQLBase
  • Sybase SQL server/SQL Anywhere

Manufacturing Expertise

Process: Material Flow Routers, Bill of Materials, Scrap, Tooling, By-Products
RealTime's real-time COP (Continuous Operations Planning)
ERP, MRP, CRP and MPS
Visual Production Scheduling
Manufacturing Execution and Completion
Shop Floor Communications - including Defects, Downtime, Progress, Material Issue...
Machine and Work Cell monitoring


Network Operating Systems Supported:

  • Microsoft NT 4.0 Advanced Server
  • Windows 2000
  • Novell Netware 3.12 or above

Client Operating Systems:

  • Microsoft Windows 95/98/2000
  • Microsoft NT 4.0

RealTime Modules


YOUR ENTERPRISE

To see how RealTime Technology Group can help you in your operation, click on the area of interest from our virtual factory.

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